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Bridges on the Rise
Long span, short span, arch, box and cable.
Long span, short span, arch, box and cable. No matter what size, no matter what shape, bridges continue to rise rapidly across America. "Congestion is a problem of demand outpacing capacity," said new FHWA Administrator Mary Peters in her first address to the American Association of State Highway & Transportation Officials (AASHTO). " Sometimes transportation really is about asphalt, concrete and steel."
Photo of Crooked River Bridge, courtesy of TY Lin International.


Yet, Peters' words leave room for pause. In a recent meeting of the AASHTO Board of Directors, she commented that, after several years of steadily increasing highway allocations under the Revenue Aligned Budget Authority provisions, states may experience cuts in program levels if early projections of revenue to the Highway Trust Fund prove true.

Still, the American Road and Transportation Builders Association (ARTBA) remains optimistic. According to Bill Buechner, vice president of ARTBA's economics & research division, the highway construction market should grow 3 to 6% in 2002.

"Transportation continues to be the construction market sector least affected by an economic recession," Buechner said. "Most other segments of the construction market are expected to be down in 2002 as a result of the recession. However, the guaranteed increase in federal funding for highway, bridge and transit projects provide a solid-and growing-base for transportation investment next year."

Rehab/Replacement Mounting
"Bridge rehabilitation is an extremely critical application," says Peter Larkin, business development manager for retaining wall structures at Tensar Earth Technologies. "Many bridge structures are carrying double or triple the number of vehicular loading cycles for which they were originally designed."

Photo of Jamuna Bridge, courtesy of TY Lin International.

Even as bridges of all sizes take shape, some carry more challenge than others. And sometimes those challenges have little to do with creative design. In Maryland, the Woodrow Wilson Bridge has faced seemingly unending obstacles. The most prominent one is the dispute over a project labor agreement (PLA). In December, the Federal Highway Administration denied Maryland's request to place a union-only PLA on the bridge construction. "Maryland made the right decision in moving forward to construct the Woodrow Wilson Bridge through full and open competition," says Kirk Pickerel, president and CEO of the Associated Builders and Contractors. "Studies have shown that PLAs inflate the cost of construction. The union-only PLA so avidly sought by Maryland would have driven up costs of this vital project while discriminating against local workers and potentially delaying completion of the project." Now that construction can move forward, the project is burdened by construction bids that exceed the original cost estimates by 72%.

Controlling Costs
One way to keep bridge construction moving is to keep costs contained. One way is to perform subsurface utility engineering (SUE). The process combines geophysics, surveying and civil engineering to accurately map existing underground utilities.

"We have seen repeatedly that when you utilize SUE for major projects such as this, the return on investment is significant," says Nicholas Zembillas, TBE senior vice president. "Our clients can't afford to have insufficient and unreliable utility information that may result in costly delays and damages."

Photo of Jamuna Bridge, courtesy of TY Lin International.

The Federal Highway Administration (FWHA) determined that a minimum of $1 billion a year could be saved on highway construction nationwide if SUE is included in the project's design phase. According to the FHWA, for every dollar spent on SUE by a state highway department, the state realized an average savings of $4.62 in highway construction costs.

"Using SUE, which generates three-dimensional maps of underground utilities, gives engineers the opportunity to make smart design decisions about infrastructure placement, ultimately saving millions in construction and claims costs," said Mark Pitchford, TBE's director of SUE/survey services for Florida.


FWHA determined that a minimum
of $1 billion a year could be
saved on highway construction
nationwide if SUE is included
in the project's design phase.


Photo of Jamuna Bridge, courtesy of TY Lin International.

Declining Deficiency
In 1998, 29% of the nation's bridges were rated structurally deficient or functionally obsolete by the FFWA. Over the last 10 years, the number of bridge deficiencies has declined from 34.6% in 1992 to 29.6% in 1998. FHWA's strategic plan states that less than 25% of the nation's bridges should be classified as deficient by 2008.

According to the American Society of Civil Engineers (ASCE), TEA-21 funds, combined with additional revenues from state and local governments, have begun to make an impact on bridge projects in all 50 states. Its research shows that the total highway expenditures by all levels of government and all expenditure types increased from $93.5 billion in 1995, before TEA-21, to $111.9 billion in 1999. Concurrently, the obligation of federal funds for bridge projects more than doubled from $2.4 billion in 1995 to $5 billion in 1999.

The FHWA contends that the cost to eliminate deficiencies in America's bridges would run $10.6 billion a year for a 20-year period. Additionally, it estimates that the cost to maintain the nation's bridges over the same period is $5.8 billion per year.

 

   Spanning Land and Water
US-131, through downtown Grand Rapids, MI, is the fourth busiest freeway in the state, carrying 120,000 vehicles per day. For 1.2 miles-right through the heart of downtown-US-131 makes a tight S-curve around 100-year-old buildings, spans 1,900 ft over downtown, and then makes a 1,000-ft, 13-span leap over the Grand River. Built in the 1960s, the Michigan Department of Transportation (MDOT) hired Consoer Townsend Envirodyne Engineers (CTE) to redesign it.

The existing segment consisted of six 11-ft lanes without shoulders, short ramps, and five aging steel beam bridges requiring continuous maintenance. In addition to correcting structural deficiencies, the goal of the project was to provide modified geometrics, wider shoulders, and weave-merge lanes for ramp traffic.

With the demolition of one aging storage building, CTE significantly improved the horizontal alignment and increased design speed by 5 mph. Embankments were converted to retaining walls, allowing an additional lane in each direction. The S-curve structures were the first in Michigan to incorporate ride quality standards.

To improve wintertime driving safety, a fixed, fully automatic anti-icing system was embedded into the pavement. When conditions are right for ice to form, spray nozzles apply anti-icing fluid that is less corrosive to bridges and vehicles than standard road salt and is environmentally safe.

   Improved Stability For Colorado Bridge

The Colorado Department of Transportation is installing a Mesa mechanically stabilized earth retaining wall on Denver's new Smith Bridge on Highway 20. Developed by Tensar Earth Technologies, the system combines high compression concrete units with high junction strength geogrids and patented, fiberglass-reinforced connections. Tensar contends that, in comparison to conventional retaining wall structures, the Mesa system is less expensive and faster to build.

   Bridging the Cuyahoga
This enables the demolition of the eastbound bridge and construction of a new westbound structure.

A new 2,600-ft-long eastbound bridge of the Ohio Turnpike over the Cuyahoga River Valley, between Cleveland and Akron, OH is now complete. This enables the demolition of the eastbound bridge and construction of a new westbound structure. The Trumbull Corp./ National Engineering joint venture used the EFCO Plate Girder form system to form the 17 hollow stems and large caps. The stem-forming system incorporated filleted inside box corners with the EFCO flipper lock system. A variable height starter form was used for the base pour and continued upward with 40-ft-high lifts. The 27-ft-6-in. high cap form used radius soffit panels and tension/compression forms to complete the 170-ft maximum height piers.


   Mackinac's New Travelers
The American Bridge Company is replacing the electric maintenance travelers and rail system on Michigan's Mackinac Bridge. The company originally constructed the landmark structure in 1957, which at 7,400 ft is still considered the longest suspended span in North America. It links Michigan's two peninsulas, bridging the Straits of Mackinac from Mackinaw City to St. Ignace.

The $14.2-million contract requires the removal of six traveler vehicles, removal and replacement of 14,800 linear ft of traveler rail in the suspended spans, replacement of rail expansion joints in the truss span, and the furnishing and erection of eight new self-propelled electric inspection vehicles. Four suspended span travelers have movable platforms to permit access to the stiffening truss and a vertical lift to access the bridge's stringer system.

Deflection and tolerance control are major issues. Deflection is limited to 1/8-in. in 16-ft and vertical and horizontal tolerances are 1/32-in.

American Bridge used the old traveler rail to support four traveling work platforms that were trained together to create an under-bridge work area. This innovation allowed construction to proceed while traffic continued to flow across the bridge.

   County Saves $1 Million Before Beginning Interchange Construction

The project includes a raised interchange that replaces an at-grade signaled intersection.

Pinellas County, FL is spending $27.7 million to widen and extend County Road 296. That figure could have been close to $29 million if TBE Group, Inc. hadn't located underground utilities that conflicted with the roadway design.

The project includes a raised interchange that replaces an at-grade signaled intersection. TBE discovered that the interchange design required the relocation of a 48-in. City of St. Petersburg water line-at a cost of more than $1 million.

"Because we discovered the conflict during the design phase, we were able to modify the design instead of relocating the water line," said Charles R. Norwood, PLS, chief land surveyor for Pinellas County's Division of Survey and Mapping.

"Had TBE not provided their subsurface utility engineering (SUE) services, our design would not have been buildable without relocating the water line," Norwood said.

"You can walk in the forest and miss walking into the trees when you know where the trees are located," Norwood said. "In the same way, you can miss conflicts with underground utilities when you know where they are located. It's a good idea to include SUE in design and construction projects because SUE saves money."

   Product News
New Bridge Software Unveiled

GEOPAK recently released its Bridge 2001 software for modeling bridge structures. Integrated with MicroStation and GEOPAK Civil Engineering Suite, it offers object-oriented modeling and intuitive access to project data.

The new version of Bridge offers a smarter way of working and lets you quickly analyze conditions along all girder lines-an improvement over manual, beam-by-beam analysis.

www.bentley.com



Replark® has history


Replark®, an advanced carbon fiber reinforced polymer system developed and manufactured by Mitsubishi Chemical Corporation, has the longest history of application in the world. Replark® is approved by Departments of Transportation and other government agencies, and has been used for seismic or structural repair and retrofit of numerous bridges and buildings in the US.



STEADFAST VEHICULAR BRIDGES


Steadfast Vehicular Truss Bridges are engineered, shop constructed and rapidly erected on-site with modular components. Bridge designs are available for clear-spans up to 150 ft, reducing site preparation time, increasing safety and lowering costs. The reliable all steel construction provides strength, safety and long term durability.

Finish options include weathering steel, painted and galvanized.

www.steadfastbridge.com/vehicular.html



TRAFFIC RESTORATION


Capital Joint Systems MetaZeal® and Pro-Flex Joints provides an economical and quick way to restore any structure to traffic. MetaZeal® remains flexible at temperature extremes, accommodates multi-directional movement and can be fabricated to fit irregular applications. Pro-Crete provides abrasion and impact resistance. MetaZeals'® unique manufacturing process uses no contaminants of any kind, making them environmentally friendly.

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