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ENGINEERS ADDRESS
CORROSION
Boston University Invests In
Steel Coatings
Corrosion
has become a chief concern for two firms designing 6,200
tons of structural steel for a $220-million building
project at Boston University. Acting on research during
refurbishing projects in Boston in which they noticed
steel was corroding underneath fireproofing, Cannon
Structural Group and LeMessurier Consultants Inc. convinced
the university to spend up to $130,000 on coatings designed
to protect perimeter steel while providing an adequate
substrate for sprayed-on fireproofing.
"Weve peeled
away material from steel built years ago and were
seeing beautifully primed steel. But as cementitious
fireproofing became more commonplace, it became more
of a challenge to apply it to primed steel. Its
not a closed system, and were concerned about
that," says Bill Lovallo, vice president of Cambridge,
Mass.-based LeMessurier, structural engineer for Boston
Universitys 6,100-seat sports arena hired by
Cannon Structural, Grand Island, N.Y. Located on a
10-acre site, the arena will sit opposite a 268,000-sq-ft
fitness and recreation center with structural design
by Cannon Structural, a division of Cannon Design,
architect for the entire project.
Work on both buildings
began in May 2002 and the owner expects the arena
to open in January 2005 and the recreation center
in March 2005. Barton Malow Co., Southfield, Mich.,
and Walsh Bros. Inc., Cambridge, are the construction-manager
joint venture operating as Barton Malow/Walsh Bros.
Sports Partnership. Frank Morse, associate vice president
of Walsh Bros. and project manager, says construction
now is 30% complete.
Coatings manufacturer Tnemec
Co. Inc., Kansas City, Mo., supplied the primer for
about 350 tons of perimeter steel and 1,300 tons of
interior steel in both buildings. Called PerimePrime
and developed two years ago, it uses a urethane film
surrounding a layer of iron oxide, zinc and mica.
With surface preparation and application at the fabricator,
it costs about $100 per ton. According to George Shannon,
Tnemec executive vice president, the paint "does
not interfere with the adhesion of the fireproofing
on the building."
For cost savings, not all
steel members were primed in Boston. "We did
not do the columns. The column sections are typically
much heavier," says Lovallo. "We chose only
to prime the spandrel beams and supplemental steel
supporting the facade."
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