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April 25, 2007
Wind Power Blows Breathtaking Cranes to
Bauma
Tudor Van Hampton
Bauma visitors marvel at moveable cab.
Munich, Germany—The market for renewable wind energy is moving up, way up.
Last year, developers installed about 2,400 MW of generating capacity in the U.S., a gain of 1,524 turbines, according to the Dept. of Energy and the American Wind Energy Association.
The explosive growth has translated into an average
annual increase of 23% in generating capacity over the
last five years. This special edition of "Kicking
Tires" covers the latest tools of the trade.
Europe-based Liebherr Group used Bauma to unveil the
world's tallest telescoping crane, whose eight-section hydraulic boom stretched more than 100 meters over the huge outdoor exhibit area in Munich.
The nine-axle all-terrain crane's pendant rigging and
two giant lateral arms made the rig appear as if it
were about to set sail, or take off in flight. Crowds
of people swarmed in to have a look.
Tudor Van Hampton
Lateral wing adds stability and muscle.
In another booth (about a 20-minutes' walk away),
U.S.-based Manitowoc Crane Group took the wraps off a part-all-terrain crane, part-tower crane that seemed to defy conventional technology. The spider-looking thing rose into action amid great fanfare at the end of the weeklong Bauma show's second day on April 24.
Wind-power cranes, challenged by the growing size of
turbines, represent huge engineering feats in
themselves.
Five years ago, wind turbines stood at an average 80
meters tall. Today, they average 100 meters, and
engineers think they will rise again to 120 meters
within the next five years. The new wind cranes are anticipating this future growth.
Machines designed to tackle the challenge with safety
and speed mean big money for contractors doing the
work. The cranes need to be able to lift turbine
nacelles, which weigh about 80 metric tons, to heights
above 100 meters at radii between 18 and 25 meters.
That means you need a high-capacity, stable crane with
lots of lateral bracing to handle the tight quarters.
These kinds of problems are a crane engineers' dream.
Or a nightmare.
Liebherr's bracing arms, which roughly triple the
capacity of the telescopic boom, became the subject of
a patent dispute around the time of the 2004 Bauma
Exhibition.
A federal administrative court in Germany ruled that
Liebherr violated a superlift patent for held by
competitor Terex-Demag, but both companies settled,
according to sources, on a mutual handshake agreement
to share each others' lateral bracing refinements.
How civilized.
Manitowoc's Grove division, which also builds a
similar superlift wing, took an entirely different
route.
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Tudor Van Hampton
This crane's designers thought outside the boom.
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Its crane took lateral loads via four trusses that
radiated from the top of the mast at 90° angles.
Pendants connected the trusses to the crane's
outriggers at ground level, effectively using them as counterweight and reducing the need to schlep more components to the jobsite. A five-section telescoping turret mounted atop the mast provided reach.
Liebherr's all-terrain crane, which can reach a hook
height of 170 meters with extra jibs, beat its prior
record holder, the 84-meter-tall LTM-1500, which it
introduced in 1998 at the triennial Bauma convention.
It has since sold over 100 of those machines.
At its base, the LTM-11200's boom measured about 1.6
meters in diameter, big enough for a small service
mechanic to climb inside to inspect the works. And the
rig was decked out with plenty of amenities, like a
cab which, using the magic of hydraulics, gently
descends to the ground to greet the user. Price: About
$6.5 million.
Later in the day, Manitowoc's GTK-1100, which can
reach a height of 140 meters, slowly telescoped into
to the sky as a harmonica player blew a psychedelic
tune with whah-whahs and echo effects.
Imagine a cross between Kraftwerk's "Electric Café,"
Peter Frampton's "Do You Feel Like We Do" and Doobie
Brothers' "China Grove."
Admittedly, it was a freaky reveal. But the odd music
set an appropriate tone for a mixed-up-looking machine
that is going places. Two units sold on the first day, according to Glen Tellock, president of Manitowoc's crane division. Its average price: About $5 million.
What's to come next? Who knows. But after seeing some
truly spectacular-looking cranes at this year's Bauma,
the next show in 2011 is sure to blow away the crowd,
yet again.
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